Monthly Archives: May 2012

Membrane Switch for High Tech Devices

A Membrane Switch is a device used for opening and closing the electric circuit. These switches are necessary for various engineering processes. They are completely different from other normal switches that are made up of plastic and copper. For the main circuit layer, these switches are made up of silver and etched copper. These switches can be designed specially in accordance to your needs and uses. There are many new ways to manufacture these switches as technology is developing day by day. They are used in microwave oven panel, air conditioner control panel, TV remote control etc.

About Membrane Switch
A membrane switch contains four or more layers. The topmost layer of a Membrane Switch is the graphic interface between the user and the machine. The other layer is a printed circuit which can be a flex circuit made of material such as copper and polyimide. The layers are generally put together using pressure sensitive adhesives. These switches come in different designs and qualities in the market. You just need to conduct a good search in the market or on online portals. A membrane switch can include a non-tactile or tactile based response. It completely depends on what type of switch you want and for what purpose.

Membrane Switch Backlighting
There are three methods for backlighting membrane switches. They are LED, Optical Fiber and Electroluminescent back lighting. For brighter display Embedded LED (Light Emitting Diodes) can be installed. They are used in the display of various devices because they are bright and easily visible. For special customization, fiber optic backlights are used. These lights works better in low lighting conditions. For special devices in industries, Electroluminescent backlighting can be done.

The Advantages Of Membrane Switches:

  • Ease of cleaning
  • Sealing ability
  • Low profile

Before purchasing a Membrane switch, go for a brand which has good name in the market. That might cost a little but you will get a good product indeed. Also check the certification of the Membrane Switch Manufacturer.

A membrane switch is very useful in the long run for the working of many electronic appliances. Their price and longevity depends on the quality and materials used. So when you decide to buy membrane switch, make sure you make no compromises as it can affect the quality of your product.

The Real Facts of Plastic Injection Molding

Injection molding is a process of manufacturing parts from both thermoplastic and thermosetting plastic materials that are widely used as variety of parts from the smallest component to entire body panels of cars. It is among those comprehensive processes that play a vital role in every plastic manufacturing company. It has revolutionized the art of manufacturing plastics and enabled us to manufacture all kinds of components of plastic as per our requirement, irrespective of its size and shape. Injection molding is a very complicated process. The final product, produced by it, can be of high quality only when the molding machine is handled well. These versatile machines have the capacity to work at higher temperatures without succumbing to intense heat and electricity and with complex systems for creating efficient molds.

Whom to Select!
While selecting the Plastic Injection Molding companies, identify and select only those companies that are trusted for their high quality mold products. Make sure that there will be no chance of digesting the compromise over quality of molds for cheap price.

Cost!
Just as the factor of diminishing marginal cost, it has a heavy initial cost, however with greater quantities the overall price decreases. The cost of manufacturing molds ultimately depends on a large set of elements, ranging from number of cavities, size of the parts, difficulty of the pieces, expected tool durability, exterior finishes and many others.

Applications!
With injection molding, a number of articles/goods like storage containers, bottle caps, small tables, automotive dashboards, some musical instruments, pocket combs, storage containers, mechanical parts etc., can be manufactured.

 Advantages Of Injection Molding are:

  • It offers high production rates.
  • It posses a capacity of high tolerances.
  • It involves low labor cost.
  • Suitable to manufacture sizeable quantities of the same article.
  • A less turnout of scrap

Why They Are Preferred?
Quality molds have become highly imperative in this modern era. Most of the things, we use or see in our daily, involve injection molding. For instance, table fans, switches, the outer structures of computers etc., are all made from high quality plastic. As plastic is a better conductor of heat and electricity, it offers different wonderful qualities that enhance the overall quality of the end product wherever it is used.

Customizing The Look of Silicone Keypads

A silicone keyboard is a device designed to be used anywhere with any kind of computer. Most of the people adjust to a new keyboard quickly and easily. Silicon keypad material is designed by molding the key top with various colors to produce a legend and marvelous appearance. They are produced in different sizes and customized designs with high quality material. Silicone Rubber Keypads (also recognized as Elastomeric Keypads) are used for both consumer and industrial electronic products, which are proved to be a reliable switching solution at a low cost.

Design and Shape!
By using different features, the designers try to find what their consumers will find the most attractive. The traditional shapes for the buttons in silicone keypads are Square and Rectangle. In order to design the best product, several experiments with different shapes, styles and colors are being done. The basic motto of producers of silicone rubber keypads is not only to maximize sales, but also deriving consumer satisfaction.

Directions For Use!
Silicone keyboards are easy to install on your own, and will quickly become your favorite computer accessory. The basic step for using these silicone keyboards is placing it on a flat surface. As this keyboard is soft and flexible, it needs a complete support to hold its shape. Just as the standard keyboard, it will occupy no more room on a desk and most of them in fact take up less. With just a desk and ample room in front of a laptop or monitor, the keys can be depressed as usual. Most of these keyboards require a USB port to be used. Apart from plugging it in, no additional installation are required for its processing. No doubt, this means the simple usage of this device enables anyone to easy access.

Benefits Of Using Silicone Rubber Keypads!

  • The versatility of silicone rubber makes it perfect for use as keypads in gadgets and devices.
  • Silicone Rubber Keypads is a device that provides an excellent and long lasting user interface for custom applications.
  • They offer a wide range of design flexibility at a low per unit cost.
  • Silicon Keypads are able to provide full protection to the devices even in such worst conditions but the functioning also remains unaffected.
  • Since the silicone keypads are made from flexible rubber, they can undoubtedly last longer than the traditional keyboards.
  • Due to this, users can easily work by putting less stress on their fingers and can work peacefully in a quiet environment.

Applications Of Silicone Rubber Keypads!
Common applications of Silicone Rubber Keypads include: mobile phones, landline phones, computer keyboard, household appliances and many more. Usually, many people never notice that a large number of devices they use or see everyday have Silicone Rubber Keypads as part of the interface.

Create Stunning Signage Using The Latest Laser Cutting Technology

When it comes to Stunning Signage, one has to ensure many factors such as the cuts, the designs, the sizes, etc. Signage is a visual representation of some information meant for a particular audience. It has to be impressive, attractive in order to draw attention. That is why, one has to ensure that right techniques are used to design and fabricate Signage and this is where the role of laser cutting technology comes into play. Laser Cutting is the latest technology answer to different sorts of factors associated to fabricate Signage. One can avail the Custom Laser Cutting Services and can get the desired Signage models.

Laser Cutting Services:
There are a number of Laser Cutting Companies in China rendering Laser Cutting Services to varied segments of the industry. The professionals of these companies have the competency to cut different types of materials right from Medium-density fiberboard to plastic. The professionals of these companies can cut the materials with font cuts of varied sizes. In fact, most of the companies also provide Custom Laser Cutting Services with the assurance of pinpoint accuracy. Owing to the advanced laser technology, the Laser Engraving Services can be provided for different types of signage projects.

Size Doesn’t Matter When You Use Laser Cutting Technology:
Laser technology is efficient enough to produce small as well as large fonts. The fonts can be formed as small as 10mm in height or large to the extent of 800mm. Whether big or small, Laser Cutting can efficiently handle the projects of all sizes. When it is Laser Cutting, the fonts can be cut just as per the specifications of the client, no matter how tough the concept is!

Worried About The Design Of The Signs?
There’s no need to be! Once you have trusted the Laser Technology, you just need not to be worried. The companies providing Laser Cutting Services own advanced in-house designing team that works in conjunction with clients. They offer professional Mechanical Engineering Services followed with high-end Laser Cutting solutions on varied projects. You can have requisite designs services and demonstrated solutions for different sorts of projects.

A number of Laser Cutting Companies in China are there to create a stunning signage for you. You are only required to conduct a thorough research to trace out the best one. Get online as you can find a number of Laser Cutting Services Providers enlisted over various web portals.

Laser Cutting Machines And Their Attributes

The advantage of Laser cutting machines is that they enable the metal fabricators to form high-quality parts, which need meager finishing work. In fact, in some cases, even the finishing work is not required given the efficiency of these machines. The high-capacity laser cutting of these machines makes the materials either get melted, burnt or vaporized. Moreover, the high-pressure spurt of gas flows away the remains ensuing perfectly refined surface cut.

The Laser Cutting Machines:
The most commonly used laser cutting machines are CO2 and Nd:YAG. CO2 laser cutting machine is considered the first gas laser machine and is one of the commonly used types of laser cutting machine. The machine is known for first-rate power input output ratio, which is as remarkable as 20%. On the other hand, Nd:YAG laser cutting machine is more sturdy in construction and use crystal as a lasing medium. The machine is hugely sought-after in metal working industry to cut steel and likewise alloys.

Laser Cutting Versus Mechanical Cutting:
The technologically advanced features of Laser Cutting Machines make them different from the conventional mechanical cutters. Laser Cutting Machines provide flawless cutting that is far better than the mechanical cutting. Since the Laser Cutting Machines do not touch the metal while cutting it, there is almost no harm to the equipment. With this, there are few chances of the material being contaminated. The mechanical cutting is done in large area having high temperature, which results in damage to the material. But thanks to the advanced laser cutting machines, the high temperature zone can be kept small, therefore lessening the probability of any sort of damage to the material.

Considerations While Operating Laser Cutting Machine:
Laser Cutting Machines are highly efficient for cutting steel and similar hard alloys. The drawback with these machines is that they can’t work quite effectively on reflective metals such as copper, aluminum, etc. These metals reflect the light of laser as well as sop up its heat. Therefore, highly powered rays have to be used to cut such reflective metals. Besides, Laser Cutting Machines form some conical holes while piercing the metals. One has to ensure that the application is completed without causing any unwanted tapered holes.

One should also ensure that the Laser Cutting Services are availed from professionals only. A number of Laser Cutting Companies in China are assisted with competent professionals having complete understanding of Laser Cutting and thus render reliable, advanced Laser Engraving Services. These companies can also be contacted for Custom Laser Cutting Services.

Silicone Rubber & Its Uses 

Silicone Rubber is an elastomeric material that is made of a polymer called silicone. The prominent constituents of this polymer are silicon, carbon, hydrogen and oxygen. Available in diverse formulations, Silicone Rubber finds a number of applications in various industries. Some of the characteristics that make Silicone Rubber a popular industrial choice are listed below.

Characteristics Of Silicone Rubber:

  • Silicone Rubber is Inert, tasteless & odorless
  • Silicone Rubber is resistant to extreme temperatures and thus ideal for varied medical and food applications
  • Silicone Rubber is Resistant to weathering and oxidation
  • The presence of flame retardant compounds makes Silicone rubber thermally resistant.
  • Silicone Rubber is Water Resistant
  • Silicone Rubber exhibits superior electrical properties.
  • Silicone Rubber  is resistant to various chemicals

Extensive Uses Of Silicone Rubber:
Owing to the above mentioned characteristics, Silicone Rubber is extensively used in various industries. Silicone Rubber is used in to make varied products that include food storage products, cooking and baking products, medical devices, etc. Some other important uses of Silicone Rubber are listed as follows:

For Making O-Ring Seals:
Silicone Rubber can be shaped into tubes, strips and solid cords. An O-ring can be formed by joining the cord. O-ring can be used to make seals. Silicone Rubber can be readily molded into custom shapes and sizes.

 In Freeze-Tolerant Solar Water Heating Panels:
Silicone Rubber is used in Freeze-tolerant solar water heating panels. The elasticity of the Silicone Rubber allows the freezing water to expand and thus prevents the damaging of the device.

Silicone Rubber Keypad:
Due to its amazing features like chemical resistance, moisture resistivity, etc., Silicone Rubber is extensively used to make different sorts of Keypads of electronic products. Silicone Rubber Keypads are cost effective and reliable.

Aviation & Aerospace Wiring Applications:
Certain formulations of Silicone Rubber containing traces of iron oxide are used in Aerospace and Aviation wiring applications. The presence of iron oxide enhances the thermal conductivity of Silicone Rubber without adversely affecting its high electrical insulation characteristics.

There are various Designers and Manufacturers who provide exceptional Silicone Rubber. You can resort to online search and get more details regarding the pricing and Silicone Rubber Suppliers.

Plastic Molding And The Plastic Molding Design Process

Plastic mold is a hollow form or matrix that is used for shaping a malleable material or plastic substance. Plastic Molding is the process by which a plastic substance is cast into practical shapes to be used for diverse applications. Before the plastic is molded into a particular shape, there is a need to visualize the design. As per the conventional approach of visualization, a sketch of the design is prepared on paper. According to another approach, which comprises rather advanced method, Computer Aided Designing (CAD) is utilized to pre-visualize how the different designs appear in the three dimensional space.

Types Of Molds:
There are a number of molds available that are extensively used for plastic molding process. The most commonly used mold is the injection mold. Other types of molds are silicone rubber mold, blow mold, vacuum mold, RIM, compression mold, etc. The different molds have unique features and help in preparing diverse plastic molding designs.

Injection Molding:
Injection molding can be termed as a process that is used to produce parts from both thermoplastic and thermosetting plastic substances. Injection mold equipment comprises a hot barrel. The plastic is fed into the heated barrel and then forced into the mold cavity.  On cooling, the plastic solidifies as per the shape of the cavity.  Injection Molding is used to manufacture a wide range of products including automotive dashboards, wire spools, bottle caps, certain mechanical parts and many others.

The Plastic Molding Design Process is simple. Usually an engineer or industrial designer prepares a design of the product. The design is then shown to the mold-maker or the toolmaker who prepares the metallic mold precisely according to the design of the desired part.

Companies that need to prepare plastic molds can employ the Mechanical Engineering Services of in-house designers and freelance designers as well. The companies do not need to waste their time in preparing schedules and meetings. To avail the Mechanical Engineering Services of the in-house designers, Internet can be browsed thoroughly. There are a number of companies enlisted over varied search engines which provide custom-made Mechanical Engineering Services at relatively nominal charges.

Are You In Need Of Contract Manufacturing Services from China?

When it comes to business and selling products, it is always important to maintain a high level of quality in the items being produced. A high standard of quality, as well as being consistent in maintaining this quality across all batches of products is crucial to achieving customer satisfaction, and will translate into more sales and profits.

However, in order to produce products of high quality, there are also high costs associated with it, especially on the manufacturing end. If you want to save on costs in making your products, yet still maintain a high quality standard, you can take advantage of US companies who have their own contract manufacturing facilities based in China.

Why Have Your Products Manufactured in China?

There is a rather popular saying that goes “God made the universe, the stars, animals, man, and all living things. Everything else is made in China”. In a way, this saying is indeed true. A majority of all manufacturing all over the world is based in China. They offer labor and manufacturing rates that are much cheaper than anywhere else in the world. This makes contract manufacturing to Chinese factories a very cost effective option especially for those businesses who sell their products at a large scale. While cost is usually low, it is the quality that is the deal breaker in these manufacturing setups.

Be Careful of the Sourcing Company that You Choose

Many companies here in the US offer their customers’ manufacturing contracts with factories based in China in order to minimize costs. However, many of these companies simply search for a factory in China that will offer the lowest rates possible. What usually happens here is that price is prioritized yet quality takes the back seat. A client may be amazed by the low manufacturing price and goes on with the deal, only to receive products that are below standard. These products will most likely not sell well anyway, so the client tries to save some funds and ends up losing more profits instead.

It would be ideal to choose a US based Contract Manufacturing company that has its own, in-house factories in China. This setup may cost slightly more than purely outsourced contract manufacturer companies but are well worth the money spent. With this setup, you get the best of both worlds. You get the high quality control and strict manufacturing methods of US companies with the low labor costs associated with Chinese manufacturers. With a reliable and reputable US based sourcing company with its own factories in China, you get products that are of great quality and are suitable for international markets at a fraction of the cost. You are sure to entice many customers into buying your products, potentially giving you maximum profits as well.